TIPS & WHERE
TO GO TO GET THINGS DONE
This page will fill as I get input from boaters who find
good people to do good and reasonable work in the time they say they will, and check out how to clean your heat exchangers at the bottom:
REFRIGERATION
C J Marine
604-841-3230
Cecil Jones
Cecil recharged my freezer last year about this
time.
He did it in the evening so I figured he was
moonlighting from a day job.
Turns out he owns the company (probably small).
He will try to get to my problem today
!!!
I'm impressed ...
R.D.
RIGGING
Ocean Rigging
2813 W.
8th Ave
Vancouver, BC
V6K 2B8
604-731-7443
Paul@oceanrigging.com
Paul Hrabowsky
went out on his own because he wanted to see the job done right. He may not be
the cheapest, but I have never heard a complaint.
WINTER COVERS
EPC
Environment Protection Covers Ltd.
PO Box 15344,
Station Terminal
Vancouver,
B.C.
Canada,
V6B 5B1
Phone: (1) 604 669-5666
Fax: (1) 604 669-5636
Email: epcenviro@telus.net
Chris Ruck is
based in downtown Vancouver, and covers a LOT of boats for the winter in the area. One of the few
people who do what he says he will!
HEAT EXCHANGER CLEANING
Saved from BoatDiesel
forum...
I've been refining this process for a couple of years, and am ready to share it
with the forum... This works for ANY heat exchanger that can be isolated
- genset, engine primary, transmission, and your AC
system!
You will need:
1. Inexpensive 500gph bilge pump with a 3/4" outlet. 20
feet of 16ga wire and a lighter plug (or suitable means to connect it to ship's
12V power)
2. About 15' of 3/4" hose.
3. A 5 gallon bucket.
4. 1 gallon of Ph-Ospho-RIC (from Home Depot, found
in the paint department - about $13) This is
phosphoric acid and a detergent.
5. Chemical resistant gloves and safety goggles are highly recommended.
To clean the H/E:
1. Close the seacock going to the H/E you intend to clean.
2. Remove the hose connections to the H/E. If it is a genset
or A/C unit, there is a good chance the connection is 3/4" hose. If so,
you're in like Flynn. Mains will have a larger hose inlet typically; 2" is
popular.
3. If the inlet is up to 1", you can get nylon hose-barb adapters at most
hardware stores to adapt 3/4" to up to 1". Buy the ones you need for
your specific H/Es once. If the inlet is LARGER (e.g. 2") take one of the
hoses to Home Depot or Lowes and come up with the PVC fittings to make up an
adapter; 2" hose, for example, uses a 1-1/2" PVC coupler, a 1-1/2 to
3/4" threaded adapter, and a 3/4" hose barb to MIP nylon adapter. Fit
up the pieces dry in the store and buy what you need. PVC fittings require PVC
cement. Make up the fittings you need to adapt to the hose sizes in question.
4. Connect the output of the bilge pump to the OUTLET of the H/E using the
adapter if necessary and half the 3/4" hose. Take the other half and
connect it to the INLET, and run the hose back into the bucket. Place the bilge
pump in the bucket. THE BUCKET MUST BE ABOVE THE H/E YOU ARE CLEANING TO INSURE
THAT ALL AIR WILL BE EXPELLED.
5. IMPORTANT: Remove all zincs from their plugs, and reinstall the BARE PLUGS.
DO NOT LEAVE THE ZINCS IN THE HEAT EXCHANGER!
5. Add roughly 2.5 gallons of clean water (half full). Turn on the pump and
insure that the pump retains prime while circulating the water.
6. Add approximately 1/2 to 3/4 gallon of the Ph-Ospho-Ric
to the bucket.
Allow the acid to circulate through the H/E until the foam and bubbling on the
surface of the bucket's liquid STOPS. The amount of time this will require
depends on how badly fouled the H/E is; it is not uncommon for this to take an
hour or two. Phosphoric acid will "parkerize"
steel and iron along with removing all the rust (a good thing!), and will ignore
the cupero-nickel used in heat exchanger bundles. It
will dissolve the organic, mineral and salt deposits, which is what you want.
The solution will turn dark as it works. This is normal.
When the bubbling stops, turn off the pump. Drain the
solution back into the source bucket.
Reconnect the original hoses and immediately start the engine or other device,
allowing it to run, to flush any remaining residue out of the system.
Make sure to flush the hoses and pump with clean water when you're finished,
and reinstall the zincs in the plugs.
You're done.
The solution can be reused several times. When done with it, you can use Baking
Soda to neutralize the acid before disposal.
NOTE: Phosphoric acid contains phosphorus, and should NOT be dumped in the
water as it is an algae nutrient, even after being neutralized with baking
soda.
This procedure has several advantages over the other possibilities:
1. Its quick. I can do both mains,
the genset, and the AC system in a day, and during
most of that I can be doing other things as its all pump work time. Dismounting
H/Es or disassembling bundles is quite a bit more work and in many cases
requires draining the freshwater side of the system.
2. It is a LOT safer than the DD-recommended Muriatic/Oxalic acid solution.
Muriatic acid is a MAJOR hazard if it spills - especially on you. Phosphoric
acid is much less dangerous to handle. In addition, Muriatic acid causes
hydrogen embrittlement of metals over time, which
Phosphoric acid (mostly) avoids. If you leave the Detroit solution in too long, it will do
damage. This is much less likely with the Ph-Oshop-Ric.
3. It works just as well as the DD recommended solution, if not better. You can
confirm this with a flashlight - and your temperature gauge - after doing the
deed.
Once you've made up the adapters, this is a very quick and easy maintenance
procedure to do annually, which will keep you from having overheating problems
during the season.